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DELPHI DX550800 CORROSION PROTECTIVE COATINGS - FLUORCARBON TYPE


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DELPHI DX550800 Document Information:

Title
CORROSION PROTECTIVE COATINGS - FLUORCARBON TYPE

Delphi Automotive Systems

Publication Date:
Feb 1, 2006

Scope:

This specification covers the basic requirements for fluorocarbon post treatments. These coatings are suitable for simple formed metal parts, castings, fasteners, clips, and other ferrous parts that are not adversely affected by curing temperatures in the range of 150 to 210°C. These coatings may also be used to reduce friction and wear on mating surfaces or as an anti scuff type finish. All surface treatments and post treatments shall be hexavalent chromium free.

The specification number shown in the title is a generic number for fluorocarbon post treatments. Table 1 shows the specification numbers to be used on the drawings and reflects the basic requirements of the specification

Drawing call out example: DX550801 per DX550800

This example from Table 1 indicates a fluorocarbon coating that is 18 micrometers (um) thick and able to withstand 336 hours neutral salt spray without evidence of base metal corrosion. The presence of a suffix after the specification number (example: DX551801-F) indicates an approved source supplemental qualification requirement, as described in Section 11.

The coating can be applied over any combination of zinc phosphate, zinc plate, iron phosphate or grit blast pretreatments. Substrate pretreatment requirements, where they exist, are to be shown separately on drawings or applicable documents.

Fluorocarbon coatings are not recommended for fasteners with internal recesses (e.g. Torx/Phillips) because of potential coating built up in recesses.

Fluorocarbon coatings are not recommended for screw/washer combinations due to screw to washer adhering.

Use of this finish on threaded surface and/or bearing surface of joints could affect the torque-tension relationship. It is recommended that a torque-tension study of the fastener joint be performed before releasing this finish on a new application.

Black fluorocarbon coatings should not be specified on zinc or aluminum threaded fasteners larger than 12 mm in diameter, due to objectionable appearances that may result.

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