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DELPHI DX550900 AUTODEPOSITION PRIMER (DIP PROCESS) FOR STEEL AND GALVANIZED (ZINC) SUBSTRATES


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DELPHI DX550900 Document Information:

Title
AUTODEPOSITION PRIMER (DIP PROCESS) FOR STEEL AND GALVANIZED (ZINC) SUBSTRATES

Delphi Automotive Systems

Publication Date:
Jul 1, 2007

Scope:

This specification covers the requirements for a black, waterborne autodeposition coating suitable for use on underhood, chassis and interior steel or galvanized steel components. Autodeposition should not be specified for aluminum substrates or aluminized steel. Application is by immersion of thoroughly cleaned steel. Maximum corrosion protection is afforded by the coating's ability to form on any surface that can be wet. No zinc phosphate or other conversion precoating is required. All rinses, coatings, and topcoats shall be hexavalent chromium free.

The specification number shown in the title is a generic number for an autodeposition primer finish. Table 1 shows the specification numbers to be used on drawings and reflects the characteristics, test methods and various requirements of each finish.

Drawing call out example: DX550903 per DX550900.

This example from Table 1 indicates a coating applied to bare steel with a thickness between 20.3 and 25.4 micrometers. The coating must meet all of the requirements of DX650059 A336.

GRADES

Three (3) grades of autodeposition coating are available and are defined herein as Grades A, B and C. In deciding between the 3 grades of autodeposition, it should be recognized that Grade A has volatile organic content (VOC's) and thus, DX550901 and DX550902 are considered to be obsolete and should not be specified on new applications. All grades are suitable for components whose intermittent and continuous service temperature is below 120°C.

Grade A is a low VOC (Volatile Organic Content) water based material with some solvent and has a cure temperature of 180 to 200°C. This grade is generally used without subsequent topcoating; however, compatible topcoats may be used if acceptable performance is verified prior to production usage.

Grade B is a water based material with zero VOC. This material oven cures in the range of 105 to 115°C. Grade B can also be hot water cured at 85 to 100°C; however, oven curing is preferred. This grade is generally used without subsequent topcoating; however, compatible topcoats may be used if acceptable performance is verified prior to production usage.

Grade C is a water based material with zero VOC. This material oven cures in the range of 105 to 115°C. Grade C is intended for use in low film build applications that require only moderate corrosion resistance. This grade is generally used without subsequent topcoating; however, compatible topcoats may be used if acceptable performance is verified prior to production usage.

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