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DELPHI DX210004 AUTOMOTIVE ARC WELDING SPECIFICATION


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DELPHI DX210004 Document Information:

Title
AUTOMOTIVE ARC WELDING SPECIFICATION

Delphi Automotive Systems

Publication Date:
Nov 1, 2004

Scope:

The purpose of this specification is to provide acceptance criteria and geometric requirements for automotive arc welding for which Delphi-I is responsible for establishing or approving product design.

The application of the requirement of this specification is mandatory, unless a specific note on the engineering drawing establishes different weld criteria. Any exceptions from these requirements must be in accordance with good engineering practice.

Welds are considered satisfactory when they carry the intended or expected service loads and satisfy functional performance requirements for a required period. Service loads on weldments in a vehicle are varied in both type and magnitude and can not be addressed by this specification. Therefore, while weld quality criteria of this specification are consistent with service loading requirements, they have been established based on the process and product monitoring. Any attempted application of this document to other uses, such as post-crash weld quality assessment, may lead to an erroneous result or conclusion.

Welds are considered discrepant when they do not meet the criteria of this specification. Discrepant welds often retain some of their engineering properties and may still contribute to the integrity of the assembly.

The welding source is responsible for establishing practices and test methods to assure that the criteria for this specification are met.

This specification is applicable to arc welding related to passenger cars, trucks and their components when specified on the engineering drawing. This document is intended to be used as a supplement to engineering drawings and other documents for arc welding. When no arc welding specification is designated on the engineering drawing, this document shall apply for arc welds.

This specification does not apply for arc spot, plug and slot weld joint types. These joint configurations are covered by the specification DX600001.

Any requirements exceeding the limits of this specification shall be designated on the engineering drawing.

Should any conflict occur between the limits specified herein and those specified on the engineering drawing, the engineering drawing has precedence.

This specification applies to all metals approved by Delphi-I for automotive products joined by arc welding.

This specification defines the geometric quality requirements for welds made with and without the addition of filler material for the following welding processes:

Gas Metal Arc Welding (GMAW)

Gas Tungsten Arc Welding (GTAW)

Flux Cored Arc Welding (FCAW)

Shielded Metal Arc Welding (SMAW)

Plasma Arc Welding (PAW)

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